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    冷喷涂对7050铝合金FSW接头耐应力腐蚀性能的影响

    Effect of Cold Spraying on Stress Corrosion Resistance of 7050 Aluminum Alloy FSW Joints

    • 摘要: 采用冷喷涂技术在7050铝合金搅拌摩擦焊(FSW)接头表面进行纯Al涂层的制备,研究冷喷涂对FSW接头耐应力腐蚀性能的改善作用,并对其改善因素进行探索。结果表明,冷喷涂后的FSW接头的耐应力腐蚀性能有明显的提高,应力腐蚀断裂时间从24 h内延长至480 h以上,断裂位置也从前进侧热影响区变为焊核区。纯Al涂层沉积厚度约500μm,孔隙率较低,仅0.74%,均匀分布于接头上表面,无氧化和粉末粒子堆积现象,可在海水腐蚀环境中为接头提供较好的物理防护作用,有效改善接头的应力腐蚀敏感性及腐蚀环境对应力腐蚀的促进作用。冷喷涂层对接头产生压应力,可显著降低接头的残余拉应力,减少内外拉应力的交互作用,延缓应力腐蚀开裂速度。

       

      Abstract: The cold spraying technology was used to prepare pure Al coating on the upper surface of 7050 aluminum alloy friction stir welding(FSW) joint. The effect of cold spraying on the improvement of the stress corrosion resistance of FSW joints was studied, and the improvement factors were explored. The results show that the stress corrosion resistance of cold sprayed FSW joints has been significantly improved, the stress corrosion fracture time has been extended from 24 h to more than 480 h, and the fracture location changes from the heat-affected zone on the advance side to the weld nugget zone.The pure Al coating has a deposition thickness of about 500 μm and a low porosity of only 0.74%. It is evenly distributed on the upper surface of the joint without oxidation and powder particle accumulation. It can provide better physical protection for the joint in a seawater corrosive environment, which can effective improve the stress corrosion sensitivity of joints and the promotion of stress corrosion by the corrosive environment. The cold spray coating produces compressive stress on the joint,which can significantly reduce the residual tensile stress of the joint, reduce the interaction of internal and external tensile stress and delay the rate of stress corrosion cracking.

       

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