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    航空活塞发动机气缸体多物理场耦合磨损机理研究

    Study on Multi-physical Coupling Wear Mechanism of Aviation Piston Engine Cylinder Block

    • 摘要: 航空活塞发动机气缸体表面摩擦失效是滑动摩擦应力场、气缸体表面温度场和循环多变功率载荷耦合作用的结果。统计分析了航空活塞发动机在多种工况环境下的摩擦磨损润滑状态,绘制了航空活塞发动机气缸体载荷功率谱。通过多变工况确定多物理场加载参数方案,在SRM-4摩擦试验机上给定功率、温度、载荷和滑油量拟耦合摩擦环境测试废旧气缸体。通过检测气缸体表面状态参数,检验拟废旧气缸体摩擦前后的表面状态。通过拟耦合研究了气缸体应力场、温度场、载荷功率变化对气缸体摩擦系数的影响。结果表明:气缸体表面摩擦系数随温度的增加呈指数增加;低温段(92℃)和中温段(145℃)时,摩擦系数对载荷在35~38N时的变化较为敏感,摩擦系数随载荷的增加而增加,磨损形式以疲劳磨损、疲劳点蚀为主;大于38 N后,载荷对摩擦系数的影响较小;高温段(198℃),载荷对摩擦系数的影响程度减小,温度是主要影响因素,摩擦形式由磨粒磨损(两体/三体磨损)转变为粘着磨损。摩擦系数随频率的变化相对较小。

       

      Abstract: The surface friction failure of cylinder block of aviation piston engine is the result of coupling effect of sliding friction stress field temperature field and cyclic variable power load. The friction and wear lubrication state of aviatiwon piston engine under various working conditions was analyzed statistically and the load power spectrum of aviation piston engine cylinder block was drawn. The SRM-4 friction testing machine was used to test the waste cylinder block in a quasi-coupling friction environment with given power, temperature, load and oil volume. The surface state of the waste cylinder block before and after friction was tested by detecting the surface state parameters of the cylinder block. The influence of stress field, temperature field and load power on the friction coefficient of cylinder block was studied by quasi-coupling. The friction coefficient of cylinder surface increases exponentially with the increase of temperature; under the condition of low temperature section(92℃) and the middle temperature section(145℃), the friction coefficient is sensitive to the change of the load at 35-38 N, the friction coefficient increases with the increase of the load, the wear form is mainly fatigue wear, fatigue pitting corrosion. When the load is greater than 38 N, the influence of load on friction coefficient is small. At high temperature(198 ℃), the influence of load on the friction coefficient decreases, and the temperature is the main factor, and the friction form changes from abrasive wear(two-body/three-body wear) to adhesive wear. The variation of friction coefficient with frequency is relatively small.

       

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