激光填粉焊接接头残余应力的数值模拟分析

    Numerical Simulation Analysis of Residual Stress of Laser Powder Filling Welded Joint

    • 摘要: 基于ANSYS有限元分析软件,采用“生死单元”法对304不锈钢激光填粉焊接接头的温度场进行了仿真。利用间接耦合法将温度场结果作为施加载荷,对激光填粉焊接的应力场进行模拟计算,并和钻孔法测量的焊缝接头残余应力进行对比。结果表明,模拟的焊缝温度场变化符合激光加工温度梯度大的特点;焊接接头残余应力主要分布在焊缝处,符合激光焊接热影响区小的特点;模拟得到的沿焊缝方向和垂直于焊缝方向的第一主应力变化趋势和试验测得的结果基本一致。

       

      Abstract: Based on ANSYS finite element analysis software, the temperature field of 304 stainless steel laser powder filling welding joint was simulated by using the life-and-death element method. The indirect coupling method was used to simulate the stress field with the temperature field result as the applied load during the laser powder filling welding. And the results were compared with the residual stress measured by drilling method. The results show that the variation of simulated weld temperature field is in line with the characteristics of large temperature gradient in laser processing. And the residual stress of the welded joint is mainly distributed in the weld seam, which is in line with the characteristics of small heat affected zone of laser welding. Besides, the changing trend of the first principal stress along and vertical to the weld direction by simulation is basically consistent with the measured results.

       

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