多道搭接对激光相变硬化蠕墨铸铁热力耦合影响的研究

    Study on Influence of Multi-track Overlapping on Thermo-Mechanical Coupling of Laser Transformation Hardening of Vermicular Graphite Cast Iron

    • 摘要: 为探究激光多道搭接相变硬化蠕墨铸铁温度和应力分布规律,分析搭接率的变化对热力耦合场的影响,利用有限元法对激光搭接过程进行了仿真模拟,得到了0、10%、20%、40%和70%搭接率下的温度场、硬化区域、回火软化区以及应力场的分布情况。结果表明:随着激光搭接的进行,各扫描道的温度逐渐升高,后续道间的搭接区中心会经历二次硬化;伴随搭接率的增加,搭接峰值温度先降低后升高,搭接率为40%时的峰值温度最低;回火软化区靠近搭接区的前一道淬火区域,处于搭接区域边缘,伴随搭接率的提高,回火软化区增加;搭接处理后,材料表面平行和垂直激光扫描方向的残余应力远大于深度方向的残余应力;随着搭接率的增加,峰值残余应力先增加后减小,搭接率为40%时的残余应力最高。

       

      Abstract: In order to investigate the temperature and stress distribution of laser multi-track overlapping transformation hardening of vermicular graphite cast iron and analyze the influence of the change of overlap rate on the thermo-mechanical coupling field, the laser lap process was simulated by finite element method, and the distributions of temperature field,hardened zone, temper softening zone and stress field at overlap rates of 0, 10%, 20%, 40% and 70% were obtained. The results show that as the laser lap increases, the temperature of each scanning track gradually increases, and the center of the overlapping area between the subsequent tracks undergoes secondary hardening. With the increase of the overlap rate, the peak temperature of the overlapping first decreases and then rises. The peak temperature is lowest when the overlap rate is 40%. The temper softening zone is close to the previous quenching zone of the overlapping area, which locates at the edge of the overlapping zone. The temper softening zone increases as the overlap rate increases. After the lap treatment, the residual stress in the parallel and vertical laser scanning directions of the material surface is much larger than the residual stress value in the depth direction. With the increase of the overlap rate, the peak residual stress first increases and then decreases, and the residual stress value is highest when the overlap rate is 40%.

       

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