Abstract: The temperature field and distribution of stress and strain in the deformation zone of pure aluminum two-roll casting and rolling is affected by roll speed, heat transfer coefficient and pouring temperature, respectively. The fluid-solid coupling analysis was carried out by finite element method. The accuracy of the model was verified by experiments, and a reasonable aluminum plate casting and rolling process was determined. The researches show that with the roll speed increases, the outlet temperature increases, which leads to the decrease of the maximum equal effective stress in the plate. With the increase of heat transfer coefficient between roll and rolling plate, the outlet temperature decreases,which leads to the increase of the maximum equivalent stress in the plate. With increases of the pouring temperature, the outlet temperature increases, and the maximum equivalent stress decreases. The influence of casting rolling process parameters on the strain distribution is not obvious.