基于深度学习的薄板TIG焊焊缝成形视觉检测

    Visual Detection of TIG Weld Forming of Thin Sheet Based on Deep Learning

    • 摘要: 焊接区的视觉图像含有丰富的熔池成形和焊缝成形信息,然而,由于焊接区的状态复杂、干扰因素众多,图像处理算法设计非常困难,很难实现工程化应用。利用深度学习技术中的卷积神经网络(VGG网络)实现了薄板TIG焊的熔透状态的检测。首先采用VGG网络构建了从熔池反面视觉图像判断熔透状态的模型,实现了未熔透、熔透和烧穿的可靠识别,准确率可达97.2%;在此基础上,又采用SSD网络构建了熔透状态下熔宽的检测模型,实现了反面熔宽的准确测量。此外,采用数据增强的方法模拟了不同的检测条件,使模型的适应性达到了工程化水平。同时构建了从正面熔池预测反面熔透的网络模型,解决无法直接从反面判断的情况,模型的预测准确率为96.7%,最后分析了误差出现的原因和提高准确率的方法。

       

      Abstract: The visual image of welding pool contains rich information of the formation of welding pool and weld seam.However, due to the complex state of welding pool and numerous interference factors, it is very difficult to design the image processing algorithm and realize the engineering application. The convolutional neural(VGG) network of the deep learning technology was used to realize the penetration state detection of thin plate TIG welding. The VGG network was firstly used to build a model to judge the penetration state from the visual image of the reverse side of the molten pool, which realizes the reliable identification of non-penetration, penetration and burn-through with the accuracy of 97.2%. On this basis, SSD network was also used to build a detection model for the penetration state, which realizes the accurate measurement of the reverse side of the molten pool. In addition, the method of data enhancement was used to simulate different detection conditions so that the model’s adaptability reaches the engineering level. At the same time, a network model which predicts the penetration of the reverse side from the positive molten pool was constructed, which solves the situation that can not be directly judged from the opposite side, and the prediction accuracy of the model is 96.7%. Finally, the causes of errors and the methods to improve the accuracy were analyzed.

       

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