铝合金与聚合物静止轴肩辅助搅拌摩擦搭接焊接工艺研究

    Study on Friction Stir Lap Welding of Aluminum Alloy and Polymer Assisted by Stationary Shoulder

    • 摘要: 以PA6尼龙聚合物为上板,6061-T6铝合金为下板,采用静止轴肩辅助搅拌摩擦焊接技术进行了6061-T6铝合金与PA6尼龙聚合物的搭接,并与常规的搅拌摩擦焊工艺进行了对比分析。结果表明:与常规的搅拌摩擦焊工艺相比,静止轴肩辅助搅拌摩擦焊接技术获得的接头表面光滑,没有出现明显的弧纹及孔洞缺陷。常规搅拌摩擦焊工艺下因为材料溢出到焊缝表面,在焊缝内部产生明显的孔洞缺陷,而静止轴肩辅助搅拌摩擦焊工艺下接头内部成形良好,没有发现明显的孔洞缺陷。这是因为静止轴肩具有吸热、随焊碾压及密封作用。静止轴肩辅助搅拌摩擦焊接头的剪切拉伸性能更高。

       

      Abstract: Taking PA6 nylon polymer as the upper plate, 6061-T6 Al alloy as the lower plate, the lap joining between6061-T6 aluminum alloy and PA6 polymer was carried out by stationary shoulder friction stir welding(SSFSW), and it was compared with the conventional friction stir welding(FSW) process. The results show that compared with the conventional FSW process, the joint obtained by the SSFSW has smooth surface, no obvious arc pattern and hole defects. Under the conventional FSW process, there are obvious hole defects in the weld due to material overflow to the weld surface, while the internal forming of the joint is good under the SSFSW process, and no obvious hole defect is found. This is because the static shoulder has the effect of heat absoption, rolling with welding and sealing. The shear tensile perfomance of the SSFSW joint is higher.

       

    /

    返回文章
    返回