喷丸处理对Q235钢焊接接头疲劳性能的影响

    Effect of Shot Peening on Fatigue Property of Q235 Steel Welding Joint

    • 摘要: 以Q235的T型气体保护焊焊接头为研究对象,利用喷丸工艺对焊缝进行强化,研究了喷丸对Q235钢焊接构件疲劳性能的影响。通过表面形貌观察、微观硬度测试、残余应力测试对喷丸前后的表面性能进行表征,采用应力比R=-1的疲劳试验获得疲劳性能S-N曲线,并基于表面残余应力的疲劳强度预测模型对构件的疲劳强度进行了预测。结果表明:喷丸处理后,焊缝表面粗糙度和硬度增加,并引入了残余压应力。焊接试样和喷丸试样在2×106周次的疲劳强度分别为137 MPa和207 MPa,喷丸处理使焊接试样的疲劳强度提高了51%。与疲劳强度试验结果相比,焊接试样的疲劳强度预测结果相近,而喷丸试样的预测结果偏保守。

       

      Abstract: Taking Q235 T-shaped gas metal arc welding joint as the research object, the welding seam was strengthened by shot peening, and the effect of shot peening on the fatigue property of the Q235 welded component was investigated. The surface property before and after shot peening was characterized by surface morphology observation, microhardness test and residual stress test, the fatigue tests with stress ratio R =-1 were conducted to obtain fatigue S-N curve, and the fatigue strengths of the components were predicted by using the prediction model based on the surface residual stress. The results indicate that the surface roughness and microhardness of the welding seam increase, and residual compressive stress is introduced after shot peening. The fatigue strength of the welded and shot-peened specimens at 2 ×106 cycles is 137 MPa and 207 MPa, respectively and the shot peening treatment improves the fatigue strength of the welded specimen by 51%.Compared with the experimental result of fatigue strength, the fatigue strength prediction result of the welded specimen is close, while that of the shot-peened specimen is relatively conservative.

       

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