镁合金搅拌摩擦焊接头质量及影响因素

    Quality and Influencing Factors of Friction Stir Welding Joint of Magnesium Alloy

    • 摘要: 搅拌摩擦焊作为一种固相焊接技术,是镁合金的主要焊接工艺,但实际应用中仍有许多质量问题需要解决。综述了镁合金搅拌摩擦焊接头质量及其影响因素的研究现状。总结了镁合金搅拌摩擦焊接头的宏观形貌、微观组织特征、显微硬度、残余应力的分布形式以及接头常见的缺陷。分析了搅拌头的几何特征、尺寸以及焊接工艺参数对接头质量的影响。指出由于镁合金塑性变形能力较差,散热速度快,这导致接头质量对焊接工艺参数的变化敏感,其最优工艺参数的选择范围较窄。因此,优化工艺参数时应同时考虑工件自身的合金组成、成分含量、厚度等。最后,分析了目前研究存在的问题,并对未来研究方向进行了展望。

       

      Abstract: Friction stir welding(FSW), as a solid phase welding technology, is one of the main welding process of magnesium alloy. But there are still many quality problems to be solved in practical application. The research status of FSW joint quality and its influencing factors of magnesium alloy were reviewed. The macroscopic morphology, microstructure characteristics, microhardness, residual stress distribution and common defects of magnesium alloy friction stir welded joints were summarized. The influence of the stirring head geometry, size and welding parameters on the FSW joint quality was analyzed. It is pointed out that the joint quality is sensitive to the change of welding process parameters due to its poor plastic deformation capacity and fast heat dissipation, and the selection range of optimal process parameters is narrow. Therefore, the alloy content, chemical composition, and thickness of the workpieces should be considered when optimizing process parameters. Finally, the existing problems were analyzed and the future research direction was prospected.

       

    /

    返回文章
    返回