铝合金激光-MIG复合焊气孔缺陷影响规律研究

    Study on Influence Rule of Porosity Defects of Laser-MIG Hybrid Welding of Aluminum Alloy

    • 摘要: 针对铝合金激光-MIG复合焊接气孔缺陷突出的问题,系统研究了激光功率、电弧电流、焊接速度、热源间距、离焦量等工艺参数对气孔缺陷分布、大小及含量的影响规律。研究结果表明:保证实现全熔透焊接时,激光功率对焊缝气孔缺陷的影响较小;气孔缺陷含量及大小均随电弧电流增加而增加,当电弧电流大于150 A时,因电弧压力较大,气孔缺陷主要分布在熔合线附近;焊接速度增加导致气孔含量增加,焊接速度由0.72 m/min增加到2.40 m/min时,气孔缺陷含量从0%增加到6.3%,均主要分布在焊缝中心;热源间距为3 mm时可以有效地降低气孔缺陷含量;采用负离焦量或零离焦量均可以大幅减少气孔缺陷的含量。

       

      Abstract: Aimed at the prominent problem of porosity defects of aluminum alloy laser-MIG hybrid welded joints, the influence rule of laser power, arc current, welding speed, heat source distance and defocusing amount on the porosity distribution, size and quantity were systematically studied. The results indicate that the laser power has little impacts on the porosity when realizing full penetration welding. The porosity content and size both increase with the arc current increasing,and when the arc current is bigger than 150 A, the porosities mainly exist near the fusion line due to big arc pressure. The porosity content increases with the welding speed increasing. When the welding speed increases from 0.72 m/min to 2.4m/min, it increases from 0 % to 6.3 % and the porosities mainly exist in the center of the weld seam. The heat source distance of 3 mm is beneficial to reduce the porosity content, and the negative or zero defocusing amount also could effectively reduce the porosity content.

       

    /

    返回文章
    返回