基于响应面法的等离子气刨切管工艺优化及试验

    Process Optimization and Experiment of Plasma Arc Gouging Cutting Pipe Based on Response Surface Method

    • 摘要: 基于等离子切割质量评价标准的切口宽度,引入切割深度,提出了切口深宽比作为等离子气刨的质量评价参数。以喷嘴孔径、割炬夹角、电流强度以及气刨速度为设计变量,深宽比为目标响应值,利用响应面法进行了Q345B钢板的切割试验,建立了切割工艺参数对切口深宽比的数学优化模型,分析了气刨参数对切口深宽比的影响,得到了优化的切割参数,并进行了管材的等离子气刨试验验证。结果表明:切割20 mm厚Q345B钢板时,将等离子气刨的工艺参数调整为喷嘴孔径4.0 mm,割炬夹角44.0°,电流强度190 A,气刨速度735 mm/min,切口深宽比为84.80%,切割效率和切割质量最佳。等离子气刨切管相比碳弧气刨切管表面无需二次加工,切割效率提高了64.24%,为地下通道新管幕法的快速高效切管作业提供了一种新的技术途径。

       

      Abstract: Based on the notch width of plasma cutting quality evaluation standard, the cutting depth was introduced, and the notch depth-width ratio was proposed as the quality evaluation parameter of plasma air gouging. Taking nozzle aperture, cutting torch angle, current intensity and air gouging speed as design variables and depth-width ratio as target response value, the cutting experiment of Q345B steel plate was carried out by response surface method. The mathematical optimization model of cutting process parameters on the depth-width ratio was established, and the influence of air gouging parameters on the depth-width ratio was analyzed. The optimized cutting parameters were obtained, and the plasma air planing test of the pipe was carried out to verify the results. The results show that when cutting 20 mm thick Q345B steel plate, the process parameters of plasma air gouging are adjusted as follows:nozzle aperture of 4 mm, cutting torch angle of 44°, current intensity of 190 A, air gouging speed of 735 mm/min, the cutting efficiency and cutting quality are the best, meanwhile, the maximum cut depth-width ratio is 84.8%. Compared with carbon arc gas gouging cutting pipe, the pipe surface after plasma gas gouging cutting needn't secondary processing, the cutting efficiency is increased by 64.24%, which provides a new technical way for the rapid and efficient cutting operation of underground channel new pipe curtain method.

       

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