复杂非对称不动环全纤维成形不均匀变形的仿真分析

    Simulation Analysis on Uneven Deformation of Full Fiber Forming of Complex Asymmetric Cantilever Loop

    • 摘要: 针对传统复杂非对称7075铝合金不动环模锻件切削加工后易造成抗疲劳性能降低的问题,基于体积不变原理获得了预成形件。然后提出了先预成形再终成形的全纤维成形工艺。采用Deform-3D软件建立了复杂非对称不动环的全纤维预成形三维有限元模型,通过实验验证了所建模型的可靠性。基于所建立的仿真模型对该成形过程中金属流动、温度场、等效应力场和等效应变场等进行了分析,获得了加载载荷随成形过程变化规律,揭示了不均匀变形的产生、发展和演变规律。结果表明:随着成形温度的升高,成形载荷逐渐下降,但400~440℃时变化趋势放缓且载荷值较为接近;等效应力逐渐下降,即变形抗力随着温度升高逐渐下降。

       

      Abstract: Aiming at low fatigwe performance of traditional complex asymmetric 7075 aluminum alloy cantilever loop die forging after cutting process, preformed part was obtained based on the volume-invariant principle. Then the full fiber forming process was proposed, which is preforming first and then finally forming. The Deform-3D software was used to establish a three-dimensional finite element model of a complex asymmetric cantilever ring full-fiber preform, and the reliability of the model was verified by experiments. Based on the established simulation model, the metal flow, temperature field, equivalent stress field and equivalent strain field during the forming process were analyzed, and the laws of the generation, development, and evolution of the inhomogeneous deformation were revealed. The results show that as the forming temperature rises, the forming load is gradually decreased, but the change trend slows down and the load value is relatively close at 400-440 ℃; the equivalent stress is gradually reduced, that is, the deformation resistance gradually decreases with the temperature rising.

       

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