30CrMnSiNi2A钢表面激光熔覆两种高强钢粉末的对比研究

    Comparative Study on Laser Cladding Two High-strength Steel Powders on Surface of 30CrMnSiNi2A Steel

    • 摘要: 分别在30CrMnSiNi2A钢表面激光熔覆1Cr12Ni2与AM355两种高强钢粉末,制备了熔覆1Cr12Ni2试样与熔覆AM355试样,测定了两种熔覆试样的力学性能,采用金相显微镜、扫描电镜、X射线衍射仪观察了熔覆试样的组织与断口形貌。结果表明:两种试样的熔覆层均为马氏体组织,但熔覆AM355试样中清晰可见胞状晶组织。熔覆1Cr12Ni2试样的力学性能相对较低,抗拉强度达到1300 MPa,断后伸长率为3%,冲击韧性为27 J/cm2。AM355熔覆层的合金元素含量更多,固溶强化作用更明显,此外奥氏体稳定化元素镍含量更高,奥氏体量较多,塑性与韧性较好,因此熔覆AM355试样具有好的综合力学性能,抗拉强度达到1380 MPa,断后伸长率达到5%,冲击韧性达到55 J/cm2。熔覆AM355试样拉伸断口的熔覆层区域为撕裂型伸长韧窝,冲击断口的熔覆层区域为局部区域起伏的小韧窝形貌,显示出了更好的塑韧性。

       

      Abstract: Two high-strength steel powders of 1Cr12Ni2 and AM355 powders were used for laser cladding on the surface of 30CrMnSiNi2A steel respectively, and the specimens cladded with 1Cr12Ni2 and AM355 powders were prepared. The mechanical properties of the two specimens were tested. Further, the microstructure and fracture morphology were investigated by the means of optical microstructure(OM), scanning electron microscopy(SEM)and X-ray diffractometer.The results show that the microstructure of the cladding layer of the two specimens are both martensite, while cellular microstructure exhibits in the specimen cladded with AM355 powders. The specimen cladded with 1Cr12Ni2 powders exhibits inferior mechanical properties with ultimate tensile strength of 1300 MPa, elongation of 3%and impact toughness of 27 J/cm2. The AM355 cladding layer has more alloying elements, the solid solution strengthening is more obvious, and the content of the austenitic stabilized element nickel is higher, and the austenite volume is higher, the plasticity and toughness is better.Therefore, the specimen cladded with AM355 powders possesses a superior comprehensive mechanical properties with ultimate tensile strength of 1380 MPa, elongation of 5% and impact toughness of 55 J/cm2. The fractography of cladding surface in tensile specimen cladded with AM355 steel powders is primarily elongated dimples, and the fractography of cladding surface in impact specimen exhibits numerous locally fluctuated tiny dimples. The characteristics of fractogrphy shows better ductility and impact toughness.

       

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