不锈钢绞股焊丝MAG焊熔滴过渡特征分析

    Analysis of Droplet Transition Characteristics in MAG welding of Stainless Steel Twisted Wire

    • 摘要: 采用高速摄像法对直径φ1.6 mm的不锈钢绞股焊丝熔滴过渡特征进行了拍摄观察。试验发现,随着焊接规范的增大,不锈钢绞股焊丝依次出现短路过渡、混合过渡、射滴过渡以及射流过渡等熔滴过渡方式。通过对各种熔滴过渡特征进行对比分析后发现:电爆炸是短路过渡和混合过渡焊接飞溅的主要成因,而射流过渡时的焊接飞溅则主要由多个熔滴熔合碰撞造成;射滴过渡为不锈钢绞股焊丝的主要熔滴过渡方式,其过渡频率约为100次/s且没有飞溅产生。

       

      Abstract: The characteristics of droplet transition of a stainless steel twisted wire with diameter of 1.6 mm were observed by using high speed camera method.The test results show that with the increase of welding specification, the droplet transition mode of the stainless steel twisted wire presents short circuit transition, mixed transition, projected transfer and jet transition in turn.Through comparaing various droplet transition characteristics, it is found that electric explosion is the main cause of welding spatter in short circuit transition and mixed transition, while the welding spatter in jet transition is mainly caused by the collision of multiple droplets.Projected transfer is the main mode of droplet transition of stainless steel twisted wire, the transition frequency is about 100 times/s and no spatter is observed.

       

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