工艺参数对某贮箱侧壁-法兰结构TIG焊接变形的影响

    Influence of Process Parameters on TIG Welding Deformation of Wall-Flange Structure of A Storage Tank

    • 摘要: 针对某贮箱2A14铝合金壁板-法兰结构的空间马鞍形对接接头,采用热机耦合仿真分析方法建立壁板-法兰的有限元计算模型,对不同焊接功率和焊接速度下壁板-法兰结构的焊后变形进行了模拟计算。结果表明:减小焊接功率、增大焊接速度均能有效降低焊接热输入,从而降低侧壁法兰结构焊后变形量,当打底焊接功率为3000 W,焊接速度为3.33 mm/s,盖面焊接功率为4270 W,焊接速度为1.67 mm/s时,法兰的焊接残余变形不大于1.5 mm,法兰上密封槽的变形量不大于0.6 mm。

       

      Abstract: For 2A14 aluminum alloy saddle-shaped joint between the flange and the wall of a storage tank, the three-dimensional saddle-shaped joint between the flange and the wall was established by using the thermo-mechanical coulped simulation method, and the postweld deformation of the wall-flange structure under different welding powers and welding speeds were calculated.The results show that reducing the welding power and increasing the welding speed can effectively reduce the welding heat input, and reduce the welding deformation of the wall-flange structure.When the back welding power and speed are 3000 W, 3.33 mm/s respectively, and the capping welding power and speed are 4270 W, 1.67 mm/s respectively, the welding residual deformation of the flange is no more than 1.5 mm and the deformation of sealing groove on the flange is no more than 0.6 mm.

       

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