基于响应面法的A356铝合金转向器阀壳体低压铸造参数优化

    Optimization for Low-Pressure Casting Parameters of A356 Aluminum Alloy Steering Valve Shell Based on Response Surface Method

    • 摘要: 为了提高A356铝合金转向器阀壳体低压铸造的综合质量,通过Box-Behnken方法建立以浇注温度、模具预热温度、浇注时间为研究因素,缩松缩孔率、二次枝晶臂间距为响应目标的响应面试验设计并进行数值模拟。运用遗传算法进行了多目标优化,并以优化后的参数进行试验验证。结果表明,当浇注温度700℃、模具预热温度300℃、浇注时间9.5 s时,铸件无明显缩松缩孔缺陷,且力学性能较好。

       

      Abstract: In order to improve the comprehensive quality of low-pressure casting of A356 aluminum alloy steering valve shell, the Box-Behnken method was used to establish the response surface experimental design with pouring temperature, die preheating temperature and pouring time as the research factors, shrinkage porosity and secondary dendrite arm spacing as the response objectives. And the numerical simulation was carried out. The multi-objective optimization was performed using a genetic algorithm, and the experimental verification was carried out using optimized parameters. The results show that when the pouring temperature is 700 ℃, the die preheating temperature is 300 ℃and the pouring time is 9.5 s, the casting has no obvious shrinkage defects and good mechanical properties.

       

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