激光功率对预置TA2熔丝增材制造显微组织的影响

    Effect of Laser Power on Microstructure of Preset TA2 Fuse by Additive Manufacturing

    • 摘要: 为降低钛合金增材制造中材料成本与设备成本,提高丝材形状自由度,将TA2金属条预置在TC4基体上后,采用光纤激光器以不同的激光功率进行熔丝增材制造,并使用超景深光学显微镜对所得试样的成型情况及显微组织进行研究。结果表明:在试验参数下,激光功率为2500W时试样表面平整,显微组织为均匀且细密的片层状β转变组织α'与晶间β+少量等轴初生α相的双态组织,增材层中无明显气孔与裂纹,与基体间均实现了良好的冶金结合,熔合线明显。当激光功率过低(2000 W)时,增材层与基体结合处出现气孔,试样成型形貌较差;激光功率过高(3000 W)时,增材层中组织粗化严重,且存在凝固偏析现象。

       

      Abstract: In order to reduce the material and equipment cost and improve the wire shape freedom in the additive manufacturing of titanium alloy, TA2 metal strip was fused by fiber laser with different laser power after pre-welded on TC4 substrate, the forming and the microstructure of the sample was observed by the ultra depth of field optical microscope. The results show that under the test parameters, when the laser power is 2500 W, the surface of the sample is flat, and the microstructure is duplex microstructure composed of uniform and fine lamellar β transformation organization α' and intergranular β+ a small amount of primary equiaxed α phase. There are no pores and cracks observed in the additive layer.The good metallurgical bonding is achieved between the additive material and the substrate and the fusion line is obvious.Pores appear at the joint between the additive layer and the substrate when the laser power is too low(2000 W), and the sample has a bad forming situation.The microstructure in additive layer coarsens and the solidification segregates seriously when the laser power is too high(3000 W).

       

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