内置磁流变弹性体支承对AZ31镁合金拉深成形性能的影响

    Effect of Built-In Magnetorheological Elastomer Support on Deep Drawing Forming Properties of AZ31 Magnesium Alloy

    • 摘要: 为了解决变形镁合金薄板容易拉裂及拉深深度不足的问题,选择AZ31镁合金圆筒件为模拟研究对象。利用磁流变弹性体(MRE)优异的可逆性和可控性,将其内置于凹模处,并结合复位弹簧等设计了一种支承模。以减薄率、拉深成形极限为指标,讨论了磁流变弹性体支承对板材拉深成形性能的影响。结果表明:内置支承模能改善板材拉深成形过程中材料的流动性;相较于没有磁流变弹性体支承,在通入电流较大情况下,磁致法向力大,内置支承模主要起支承作用,此时最大减薄率减少6.96%,成形极限深度达到6.4 mm,增长10.34%;在通入电流较小时,磁致法向力小,内置支承模主要起缓冲作用,此时最大减薄率减少7.22%,成形极限深度达到6.6 mm,增长13.79%,这极大提高了镁合金的利用率。

       

      Abstract: In order to solve the problems that the deformed magnesium alloy sheet is prone to cracking and occurring insufficient drawing depth, the AZ31 magnesium alloy cylinder was selected as the simulation research object.Using the excellent reversibility and controllability of magnetorheological elastomer (MRE), it was built into the die, and a support die was designed in combination with return springs, etc.Taking the thinning rate and the deep drawing limit as the indicators, the influence of the magnetorheological elastomer support on the deep drawing performance of the sheet was discussed.The results show that the built-in support die can improve the material flow during the deep drawing and forming process.Compared with those of no magneto-rheological elastomer support, the magneto-induced normal force is large when the incoming current is larger, and the built-in support die mainly plays a supporting role.At this time, the maximum thinning rate is reduced by 6.96%, and the forming limit depth reaches 6.4 mm with an increase of 10.34%.When the incoming current is small, the magneto-induced normal force is small, and the built-in support die mainly acts as a buffer.At this time, the maximum thinning rate is reduced by 7.22%, and the forming limit depth reaches 6.6 mm with an increase of 13.79%, which greatly improves the magnesium alloy utilization.

       

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