Fe-Cr-Mo-Ni-B等离子熔覆层组织与性能的工艺调控研究

    Research on Process Control of Microstructure and Properties of Fe-Cr-Mo-Ni-B Plasma Cladding Layer

    • 摘要: 利用等离子熔覆技术制备了一种新型Fe-Cr-Mo-Ni-B系熔覆层,通过正交试验研究了熔覆电流、送粉速率及熔覆速度工艺参数对单道熔覆层组织及性能的影响作用,并进一步探索多道搭接及基板预热条件对多道熔覆层成形、组织以及性能的影响。结果表明:工艺参数对熔覆层硼化物析出尺寸、形态及分布产生明显影响,在等离子熔覆电流100 A、熔覆速度3 mm/s、送粉率8.5 g/min下,获得成形性能良好的熔覆层。熔覆层组织由Fe(Ni、Cr)、块状Mo2FeB2、二元共晶Fe2B和Fe3B组成。熔覆层硬度随预热温度的增加而降低,磨损失重逐渐增加,耐磨性能下降。

       

      Abstract: Fe-Cr-Mo-Ni-B cladding was prepared by plasma cladding technology. The effects of cladding current, powder feeding rate and cladding speed on the microstructure and properties were studied by orthogonal test. The effects of multichannel cladding and preheating conditions on the morphology, microstructure and properties of the cladding layer were further explored. The results show that the process parameters have obvious influence on the size, morphology and distribution of boride precipitation in the cladding layer. Under the conditions of plasma cladding current 100 A, cladding speed 3 mm/s and powder feeding rate 8.5 g/min, the cladding layer with good formability can be obtained. The microstructure of the cladding layer is composed of Mo2FeB2, binary eutectic structure and Fe(Ni, Cr) matrix. The hardness of the cladding layer decreases with the increase of preheating temperature and wear resistance decreases.

       

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