航空发动机轴承烧伤失效分析

    Failure Analysis on Burn Aero-engine Bearing

    • 摘要: 某7217型航空发动机轴承在台架试验中失效,拆检时轴承已卡滞,保持架上一颗铆钉发生断裂。轴承套圈、滚珠及保持架表面均存在严重烧伤痕迹。通过宏观检查、扫描电镜及能谱分析、金相分析等方法对失效轴承进行研究。结果表明:铆钉与钉孔之间配合间隙过大,在振动作用下发生相对往复滑动导致疲劳断裂。铆钉断裂导致保持架兜孔间距改变,造成滚珠在滚道上的运行轨迹偏移,由原本的滚动摩擦变成滑动摩擦。随着滚珠与套圈之间的磨损逐渐加剧并产生高温,引起局部磨削烧伤变形,最终轴承卡滞。建议调整铆钉与钉孔之间的配合间隙,并适当优化铆钉尺寸,避免发生早期疲劳失效。

       

      Abstract: The bearing of a type-7217 aero-engine failed in the bench test. It was found that the bearing was stuck and a rivet on the retainer was broken during disassembly and inspection.There were different degrees of burn marks on the surface of bearing ring, ball bearing and retainer. The failure bearing was analyzed by macroscopic observation, SEM(scanning electron microscope) and EDS(energy dispersive spectroscopy) analysis, metallographic observation and other methods. The results show that the tolerance clearance between the rivet and the nail hole is too large, and the relative reciprocating sliding of the rivet under the effect of vibration leads to fatigue fracture. After the rivet is broken, the spacing between the retainer pocket holes changes, resulting in the deviation of the ball bearing trajectory and from the original rolling friction to sliding friction. Meanwhile, high temperature comes up from the damage in the contact area, causing local grinding burn deformation,and finally leading to bearing binding. It is suggested to adjust the tolerance clearance between the rivet and the nail hole, and appropriately optimize the rivet size to avoid the early fatigue failure.

       

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