Abstract:
The double ellipsoidal heat source model combined with the phase field model was used to simulate the temperature field and the growth behavior of the intermetallic compounds (IMC) in the process of aluminum/steel dissimilar metal welding.The IMCs are composed of Fe
2Al
5 and FeAl
3,and Fe
2Al
5 occupies the main part of the IMC layer.The results show that Fe
2Al
5 is formed at first,then a small amount of Fe atoms combine with Al atoms to form FeAl
3.Solute segregation is formed between the dendrites of Fe
2Al
5 due to a large amount of solute aggregation,which leads to the reduction of mechanical properties of the welded joint.The dendrite arm spacing and thickness of Fe
2Al
5 decrease with the decrease of welding current,which can effectively improve the mechanical properties of the aluminum/steel welded joint.