基于BP神经网络的薄壁不锈钢无缝圆管缺陷类型识别研究

    Research on Defect Type Identification of Thin-walled Stainless Steel Seamless Pipe Based on BP Neural Network

    • 摘要: 研究提出了一种基于BP神经网络的涡流信号阻抗图分析方法,可有效识别薄壁不锈钢无缝圆管的缺陷类型。首先利用Canny算法和拉东变换提取信号几何特征;然后通过快速主成分分析(FPCA)技术对缺陷特征向量降维处理,去除冗余信息,得到缺陷的主元向量;将降维后的特征向量用以训练BP神经网络,实现了噪声较大情况下对缺陷的识别与分类。通过对不同规格不锈钢无缝圆管缺陷的实验检测,表明本方法具有良好的健壮性和普适性,准确率高达93.9%。

       

      Abstract: An impedance diagram analysis method of eddy current signal based on BP neural network was proposed, which can effectively identify the defect types of seamless thin-walled stainless steel tube. Firstly, the signal geometric features were extracted by Canny algorithm and Radon transform. Then, the dimension of defect feature vector reduces by fast principal component analysis (FPCA) to remove the redundant information and get the principal component vector of defect. The feature vector after dimension reduction is used to train BP neural network to realize the recognition and classification of defects in the case of large noise. Through the experimental detection of the defects of stainless steel seamless circular tubes with different specifications, it is shown that the method has good robustness and universality, and the accuracy rate is as high as 93.9%.

       

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