9S74高强铝合金锻造工艺模拟及试验研究

    Simulation and Experimental Study on Forging Process of 9S74 High Strength Aluminum Alloy

    • 摘要: 为研究9S74高强铝合金热变形行为及锻造性能,进行等温热压缩试验,得到不同变形条件下的真应力-真应变曲线,将数据导入到Deform-3D材料库。以汽车摇臂轴为研究对象,制定其锻造工艺参数,然后利用Deform-3D有限元模拟软件对9S74高强铝合金摇臂轴的锻造工艺进行数值模拟。根据模拟结果,分析不同阶段材料的流动规律、应力应变分布、载荷-行程曲线、模具应力分布等参数信息。根据模拟得到的工艺参数进行试验,并对得到的9S74铝合金摇臂轴锻件力学性能进行分析。试验得到的摇臂轴锻件充填完整,和模拟结果基本一致,表面未产生裂纹、折叠等锻造缺陷,且力学性能良好。研究表明,本文提出的9S74高强铝合金锻造工艺是可行的,可对该类合金的锻造生产提供指导。

       

      Abstract: In order to study the hot deformation behavior and forging properties of 9S74 high-strength aluminum alloy,isothermal hot compression tests were carried out to obtain the true stress-true strain curves under different deformation conditions, and the data were imported into the Deform-3D material library. Taking the automobile rockshaft as the research object, the forging process parameters were formulated, and then the forging process of 9S74 high-strength aluminum alloy rockshaft was numerically simulated by using Deform-3D finite element simulation software. According to the simulation results, the material flow law, stress-strain distribution, load stroke curve, die stress distribution and other parameter information at different stages were analyzed. Finally, according to the process parameters obtained from the numerical simulation and the process tests, the mechanical properties of the 9S74 aluminum alloy rocker shaft forgings were analyzed. The rockshaft forgings obtained from the test are filled, which is basically consistent with the simulation results. The forging surface has no forging defects such as cracks and folds, and the mechanical properties are good. The results show that the forging process of 9S74 high-strength aluminum alloy proposed in the paper is feasible, which provides guidance for the aluminum alloy forging production.

       

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