电子束焊接扫描波形对440C不锈钢焊缝成形及组织的影响

    Study on Influence of Scanning Waveform of Electron Beam Welding on Weld Formation and Microstrucure of 440C Stainless Steel

    • 摘要: 针对5 mm厚的440C不锈钢电子束扫描焊接,研究不同扫描波形对焊接成形及组织的影响,并在试验基础上采用数值模拟方法建立不同扫描波形的热源模型,分析了不同扫描波形下电子束焊接过程的温度分布。结果表明,在相同焊接参数下,添加三角波扫描的电子束焊接热量密度更集中,表面熔宽更小,获得熔透焊缝。添加圆形波扫描的电子束焊接热量分散,获得非熔透焊缝。添加三角波扫描的电子束焊缝晶粒更细小更均匀,超过160 μm的长晶粒比例明显低于圆波扫描。采用Abaqus有限元软件建立“高斯面热源+圆柱体热源”模型模拟电子束熔透焊结构,建立“椭球热源+圆锥体热源”模型模拟电子束非熔透焊结构,模拟结果与试验结果吻合良好。

       

      Abstract: For the electron beam welding of 5 mm thick 440C stainless steel, the effect of different scanning waveform on the weld formation and microstructure was studied. Based on the test results, the heat source model corresponding to different scanning waveforms was established, and the temperature field during electron beam welding at different scanning waveforms was analyzed. The results show that under the same welding parameters, the heat density of electron beam welding with triangle wave scanning is more concentrated, the surface fusion width is smaller, and the penetration weld is obtained. The heat of electron beam welding with circular wave scanning is dispersive, and non penetration weld is obtained. The grains of the electron beam weld with triangle wave scanning are finer and more uniform, and the proportion of long grains over 160μm is significantly lower than that of circular wave scanning. "Gauss surface heat source+cylinder heat source" model was established by Abaqus finite element software to simulate electron beam penetration welding structure, the model of "ellipsoid heat source+cone heat source" was established to simulate the non penetration electron beam welding, and the simulation results are in good agreement with the experimental results.

       

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