高铁车轮钢表面粗糙度对滚动摩擦磨损性能的影响研究

    Study on Effect of Surface Roughness on Rolling Friction Wear Performance of High-speed Railway Wheel Steel

    • 摘要: 采用GPM-30型轮轨滚动接触疲劳试验机研究了不同表面粗糙度的ER8高铁车轮钢样品的滚动摩擦磨损性能,通过分析稳态平均摩擦系数、计算磨损率、观察样品磨损表面样貌对磨损性能进行评价。结果表明:样品表面的粗糙度越大,其稳态平均摩擦系数也越大。表面粗糙度为1.726μm的样品稳态平均摩擦系数为0.31,而表面粗糙度为0.997、0.177、0.025μm的样品稳定平均摩擦系数分别为0.29、0.27、0.21。样品磨损率与表面粗糙度成正比关系,表面粗糙度为1.726μm的样品磨损率最高,为7.737×10-6 g/m。表面粗糙度为1.726μm的样品磨损程度最为严重,表面有大量的剥落现象;而表面粗糙度为0.025μm的样品表面相对光滑,样品表面产生的摩擦氧化物最多,在摩擦过程中受到氧化物减磨作用的影响,摩擦系数相对较小。

       

      Abstract: The rolling friction wear performance of ER8 high-speed railway wheel steel samples with different surface roughness was investigated by using the GPM-30 rolling contact fatigue tester and the wear performance was evaluated by analyzing the steady-state average friction coefficient, calculating the wear rate, and observing the surface appearance of the samples. The results show that the greater the surface roughness of the sample, the greater the steady-state mean coefficient of friction. The steady-state average friction coefficient of the sample with a surface roughness of 1.726 μm is 0.31, while the steady-state average friction coefficients of the samples with a surface roughness of 0.997 μm, 0.177 μm and 0.025 μm are 0.29, 0.27 and 0.21 respectively. The sample wear rate is proportional to the surface roughness, the sample has the highest rate of 7.737×10-6g/m when the surface roughness is 1.726 μm. The sample with a surface roughness of 1.726 μm has the most severe wear, with a large amount of flaking on the sample surface, while the sample with a surface roughness of 0.025 μm has a relatively smooth surface, with the most frictional oxides generate on the sample surface, and the sample friction process is influenced by the frictional reduction effect of the oxides, the friction coefficient is relatively small.

       

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