不同搭接形式下铜/钢电磁脉冲焊接界面分析

    Analysis of Copper/Steel Electromagnetic Pulse Welding Interface under Different Lap Forms

    • 摘要: 由于铜/钢的物化参数相差较大,熔钎焊时存在接头脆性、应力集中等问题,本研究借助新型电磁脉冲焊接技术,通过设计锥度或台阶形式的搭接方法,获得了铜/钢焊接接头,并借助界面微观SEM、EDS观察及显微硬度测试,分析不同搭接形式下的接头连接特征。结果表明:直接搭接时界面波形较差,有少量孔隙;台阶搭接时界面波形较大,但是,波形界面存在前后漩涡,且有“熔合区”;锥度搭接时界面为近似均波连接特征。当采用锥度结构设计时,波状界面的扩散区宽度为5 μm,两种材料结合相对紧密。界面塑性变形、元素扩散程度决定界面硬度分布,采用锥度搭接设计时金属粒子流能够飞出界面,产生的塑性变形相对较小,其硬度过渡平缓,有利于冶金结合。

       

      Abstract: Due to large difference in physical and chemical parameters of copper/steel, there are problems of brittleness and stress concentration of joint during fusion brazing. In this study, the copper/steel welded joints were obtained by using new electromagnetic pulse welding technology with designed taper or step lap forms. By using the interface microscopic SEM, EDS observation and microhardness test, the connection characteristics of joints with different lap forms were analyzed. The results show that when the direct lap form is used, it has poor waveform and a few pores.When the step lap form is used, the interface waveform is large, but there are front and back vortices and “fusion zone“ at the interface. The interface prepared by using taper lap form is an approximate homogeneous wave connection. When the designed taper structure is used, the width of diffusion zone of the wavy interface is 5 μm, and the two materials are closely bonded. The plastic deformation of the interface and the degree of element diffusion determine the hardness distribution of the interface. In the taper lap form, the metal particle flow can effectively fly out of the interface, the produced plastic deformation is relatively small, and the hardness transition is gentle, which is conductive to metallurgical bonding.

       

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