超声铸造温度与时间对AlSi7Mg铝合金显微组织的影响

    Effect of Ultrasonic Treatment Temperature and Time on Microstructure of AlSi7Mg Aluminum Alloy

    • 摘要: 系统研究了超声处理温度与时间对Al Si7Mg铝合金初生相尺寸和形貌的影响,旨在揭示不同温度和处理时间条件下超声处理对铝合金显微组织的控制能力。实验中选择了3种典型的温度条件:615℃(低半固态温度)、625℃(高半固态温度)和705℃(压铸温度),并施加了15~90 s的超声处理时间。结果表明,超声处理能够显著影响合金的显微组织,尤其是在625℃的条件下,超声处理效果最佳,α-Al晶粒的平均尺寸缩小至57μm,晶粒圆度在0.72~0.80。此外,超声处理时间对晶粒细化也有显著影响,特别是在15~30 s的处理时间内,初生α-Al相显著细化,形貌也由枝晶状结构向非枝晶状结构转变。在半固态温度范围内,晶粒细化机制主要与超声处理引起的枝晶臂破碎和细化有关。与传统铸造方法相比,超声波处理不仅能够优化铝合金的微观结构,还能通过控制初生相的形态,提升合金的力学性能和加工性能,特别是对高强度、轻量化铝合金的制造具有广泛应用前景。

       

      Abstract: The effects of ultrasonic treatment temperature and time on the size and morphology of the primary phase of Al Si7Mg alloy were systematically investigated to reveal the ability of ultrasonic treatment to control the microstructure of aluminum alloy under different temperature and treatment time conditions. Three typical temperature conditions were selected for the experiments: 615 ℃(low semi-solid temperature), 625 ℃(high semi-solid temperature) and 705 ℃(die-casting temperature), and ultrasonic treatment time ranging from 15 s to 90 s was applied. The results show that the ultrasonic treatment can significantly affect the microstructure of the alloy, especially at 625 ℃, the best ultrasonic treatment effect is achieved, with the average size of α-Al grains reducing to 57 μm and the grain roundness ranging from 0.72 to 0.80. In addition, the ultrasonic treatment time has a significant effect on the grain refinement, especially in the treatment time of 15-30 s, the α-Al primary phase is significantly refined, and the morphology transforms from dendritic structure to non-dendritic structure. The mechanism of grain refinement in the semi-solid temperature range is mainly related to the fragmentation and refinement of dendritic arms induced by ultrasonic treatment. Compared with the traditional casting methods, ultrasonic treatment can not only optimize the microstructure of aluminum alloy, but also enhance the mechanical and processing properties of the alloy by controlling the morphology of the primary phases. It is especially promising for the manufacturing of high-strength and lightweight aluminum alloys with a wide range of applications.

       

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