G20Cr2Ni4A轴承座圈超声滚压处理的工艺优化

    Process Optimization of Ultrasonic Rolling Treatment for G20Cr2Ni4A Bearing Race

    • 摘要: 选用G20Cr2Ni4A渗碳轴承钢,研究了表面超声滚压处理(SURP)对表面形貌、表面组织、滚动接触疲劳(RCF)性能的影响。结果表明:影响表面粗糙度和表面硬度的主要因素是静压力,电流次之,进给量最小;影响表面残余应力的主导因素是进给量,电流次之,静压力最小。表面粗糙度、硬度、表面残余应力的响应曲面预测模型的相关系数较高,采用二阶响应曲面预测模型对超声滚压加工工艺进行优化设定,优化的工艺参数为进给量0.05 mm/r,电流1.5 A,静压力200 kg。采用优化的工艺参数进行SURP后,试样的疲劳寿命提高至7.3倍。在RCF试验中,未SURP试样表面形成片状剥落,逐渐失效;SURP试样疲劳剥落坑出现在SURP塑性变形区,而后逐渐发展为舌尖状剥落坑,舌尖指向滚动的方向,导致疲劳失效。

       

      Abstract: The influence of surface ultrasonic rolling process(SURP) on surface morphology, surface microstructure and rolling contact fatigue(RCF) performance of G20 Cr2 Ni4A carburized bearing steel was studied. The results show that the main factor affecting the surface roughness and surface hardnes is static pressure, followed by current, and the minimum is feed rate.The main factor affecting surface residual stress is feed rate, followed by current and static pressure. The correlation coefficient of the response surface prediction model of surface roughness, hardness and surface residual stress is high. The second-order response surface prediction model optimizes the ultrasonic rolling process. The optimized process parameters are as follows:the feed is 0.05 mm/r, the current is 1.5 A, the static pressure is 200 kg. After SURP with optimized process parameters, the fatigue life of the sample is increased to 7.3 times. In the RCF test, the surface of the sample without SURP forms flake spalling and gradually fails. The fatigue spalling pit of SURP sample appears in SURP plastic deformation zone, and then gradually develops into tongue tip spalling pit, and the tongue tip points to the rolling direction, resulting in fatigue failure.

       

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