机械振动场调控下AlSi7Mg合金泡沫消失模精密铸件的凝固行为与强韧化机制

    Solidification Behavior and Strengthening-toughening Mechanisms of AlSi7Mg Alloy in Foam Vanishing Mold Precision Casting under Mechanical Vibration Field

    • 摘要: 本研究聚焦于机械振动场参数对AlSi7Mg铝合金泡沫消失模精密铸件凝固行为的作用机制,系统分析了振动频率对α-Al枝晶演化、共晶硅形貌重构及断裂模式转变的调控规律。实验表明,外场机械振动可显著诱导熔体动态补缩,促使α-Al初生相由粗大枝晶向等轴晶转变,共晶硅由片状演化为短棒状。当振动频率为100 Hz时,抗拉强度提升至199.82 MPa,伸长率增至3.32%,实现强塑性协同优化。振动处理促使拉伸试样的断裂机制从沿晶脆性断裂过渡为穿晶韧窝断裂,晶界滑移带密度大幅提高。

       

      Abstract: This study focuses on the regulatory mechanism of mechanical vibration field parameters on the solidification behavior of AlSi7Mg aluminum alloy foam vanishing mold precision castings. The dynamic effects of vibration frequency on the α-Al dendrite evolution, eutectic Si morphology reconstruction and fracture mode transition were systematically analyzed. The experimental results indicate that external mechanical vibration induces melt dynamic feeding, triggering a transition of α-Al primary phase from coarse dendrites to equiaxed grains, while the eutectic Si particles evolve from flaky to rod-like. At 100Hz, the tensile strength increases to 199.82 MPa, the elongation increases to 3.32%, achieving strength-ductility synergy. Vibration treatment promotes the transition of the fracture mechanism of tensile specimen from intergranular brittle fracture to transgranular dimple fracture, with a significant increase in the density of grain boundary slip bands.

       

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