热挤压过程中H13芯棒服役特性数值模拟

    Numerical Simulation of Service Characteristics of H13 Mandrel during Hot Extrusion

    • 摘要: 为掌握钢管热挤压过程中芯棒服役特性,提高芯棒的使用寿命,建立了304不锈钢管热挤压过程芯棒服役的热力耦合模型,对钢管热挤压过程进行了有限元模拟研究。分析了不同摩擦系数、挤压速度和管坯加热温度情况下H13芯棒的温度场、应力场和摩擦力变化规律。结果表明:芯棒最高温度和最大应力部位都位于芯棒对应变形区和定径带附近,这两个位置最容易发生失效。随摩擦系数增大,挤压过程中芯棒温升、所受应力和摩擦力都明显增大;挤压速度对芯棒的温度、等效应力和摩擦力影响不大;管坯加热温度对芯棒的温度和应力影响较小,对摩擦力影响较大,管坯温度越高,芯棒所受摩擦力越小。

       

      Abstract: In order to master the service characteristics of mandrel in hot extrusion process of steel pipe and improve the service life of mandrel, a thermodynamic coupling model of mandrel in hot extrusion process of 304 stainless steel pipe was established, and the finite element simulation of hot extrusion process of steel pipe was carried out. The temperature field,stress field and friction force of H13 mandrel during hot extrudsion were analyzed under different friction coefficient,extrusion speed and heating temperature of pipe billet. The results show that the highest temperature and stress of the extruded mandrel are located near the area corresponding to deformation zone and sizing zone of the mandrel. These two locations are the most prone to failure. With the increase of friction coefficient, the temperature rises, stress and friction force of the mandrel in the extrusion process increase obviously. The extrusion speed has little effect on the temperature, equivalent stress and friction force of the mandrel. The heating temperature of the pipe billet has little influence on the temperature and stress of the mandrel, but has a great influence on the friction force. The higher the temperature of the pipe billet, the smaller the friction force of the mandrel.

       

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