6005A-T6铝合金搅拌摩擦焊接头的疲劳性能分析

    Fatigue Performance Analysis for Friction Stir Welding Joints of 6005A-T6 Aluminum Alloy

    • 摘要: 搅拌摩擦焊(FSW)接头的疲劳性能是保证其结构可靠性的关键因素,可用应力-寿命曲线(S-N曲线)表征,对于不同焊接条件的FSW接头均需要单独测定S-N曲线。针对6005A-T6铝合金的FSW试件,通过焊接试件的疲劳试验分析FSW接头的疲劳性能,估计了不同存活率下的S-N曲线。此外,分析了厚度对FSW接头疲劳性能的影响,对比了8 mm和16 mm两种厚度的焊接试件。结果表明,在95%置信度下,95%以上存活率的S-N曲线可用于指导抗疲劳设计。厚度对长寿命区的极限疲劳强度影响较小,不同厚度FSW接头的S-N曲线特征有所区别,与8 mm厚度的FSW接头相比,16 mm厚的接头在高应力水平下的疲劳寿命更长,S-N曲线更为陡峭。

       

      Abstract: The fatigue performance of friction stir welding(FSW) joints is a key factor to ensure their structural reliability, which can be characterized by the stress-life curve(S-N curve). For FSW joints under different welding conditions,the S-N curve should be measured separately. The fatigue properties of 6005A-T6 aluminum alloy FSW joints were analyzed by fatigue tests of some welding specimens, and the S-N curves under different survival rates were estimated. In addition, the influence of thickness on the fatigue performance of FSW joints was analyzed, and the specimens with 8 mm and 16 mm thickness were compared. The results show that the S-N curves with more than 95% survival rates at 95% confidence can be used to guide the anti-fatigue design. The thickness has little influence on the ultimate fatigue strength in the long-life zone,but the characteristics of S-N curves of FSW joints with various thickness are different. The 16 mm thick joint has a longer fatigue life at high stress level and a steeper S-N curve compared to the 8 mm thick FSW joint.

       

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