AA2195-AZ31B搅拌摩擦焊温度场数值模拟

    Numerical Simulation of Temperature Field during AA2195-AZ31B Friction Stir Welding

    • 摘要: 利用ABAQUS软件及DFLUX子线程接口建立了AA2195铝锂合金和AZ31B镁合金搅拌摩擦焊的热源数值模型,研究焊接参数对温度分布的影响,并与试验结果进行对比验证。结果表明:转速在2000 r/min,焊接速度在900 mm/min时获得较好的焊缝;垂直于焊缝的横向温度分布中,峰值温度出现在距离对接线1 mm左右的AZ31B镁合金侧,AA2195铝锂合金侧的最高温度在焊缝中心的对接线上;沿着焊深方向最高温度有向对接线侧偏移的趋势;峰值温度与焊接速度呈逆相关,与转速呈正相关;焊接速度的改变相较于转速的变化对温度的影响更显著;焊缝质量随着焊接速度的增加得到改善;通过Arrhenius方程描述粘连和飞边缺陷的形成,当焊接温度升高时,粘连和飞边缺陷形成的可能性增加。

       

      Abstract: Using ABAQUS software and DFLUX subroutine interface, a numerical model of the heat source was established for the friction stir welding of AA2195 Al-Li alloy and AZ31B Mg alloy. The effect of welding parameters on the temperature distribution was studied and it was compared with the experimental results. The results show that the best weld is obtained at rotation speed of 2000 r/min and welding speed of 900 mm/min. In the transverse temperature distribution vertical to the weld, the peak temperature appears at the side of the AZ31B Mg alloy about 1 mm away from the joint line, while the highest temperature at AA2195 Al-Li alloy side is at the joint line of the weld center. The highest temperature along the weld depth has a tendency to shift towards the joint line. The peak temperature is inversely correlated with the welding speed and positively correlated with the rotation speed. The effect of the welding speed on the temperature is more significant than that of the rotation speed. The quality of the weld improves as the welding speed increases. The formation of adhesive and flash defects is described by the Arrhenius equation, which shows that the probability of adhesive and flash defects formation increases as the welding temperature increases.

       

    /

    返回文章
    返回