焊接电流对GH3030电阻点焊接头界面特性的影响

    Effects of Welding Current on Interfacial Characteristics of GH3030 Resistance Spot Welding Joint

    • 摘要: 通过电阻点焊对1.0 mm与0.55 mm不等厚GH3030镍基高温合金进行焊接,探究了焊接电流对接头宏观形貌、界面微观特征、拉剪力及断裂形式的影响。结果表明:当焊接电流为2.2 kA时,点焊接头表面宏观成形较好,表面压痕浅且无电极粘连现象;接头结合界面处熔核成形完整,无结合线深入、缩孔及熔核区边缘马氏体组织聚集等现象。随焊接电流增大,接头拉剪力呈先增大后减小的趋势,最大拉剪力为2.74 kN,断裂位置发生在熔核区边缘处。点焊接头出现沿结合界面撕裂、熔核区局部粘连撕裂及熔核边缘区“纽扣状”撕裂3种断裂形式。

       

      Abstract: Resistance spot welding was utilized in the welding of GH3030 nickel based superalloy alloy with different thicknesses of 1.0 mm and 0.55 mm. The influence of welding current on the macroscopic morphology, interface microscopic characteristics, tensile shear force and fracture forms of the joints was explored. The results indicate that when the welding current is 2.2 k A, the surface of the spot welded joint has good formation, shallow surface indentation and no electrode adhesion phenomenon. The bonding interface formation of the spot welding joint is complete, without deep bonding line,shrinkage cavity, martensite structure accumulation at the edge of fusion zone, etc. As the welding current increases, the tensile shear force of the joint shows a trend of first increasing and then decreasing. The maximum tensile shear force is 2.74 kN. The fracture position of the joint occurs at the edge of the fusion zone. There are three types of fracture in spot welded joints: tearing along the bonding interface, local adhesion tearing in the fusion zone and "button shape" tearing at the edge of the fusion zone.

       

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