30CrMnSiA激光熔覆异种粉末熔覆层的组织和性能分析

    Analysis of Structure and Properties of 30CrMnSiA Laser Cladding Heterogeneous Powder Cladding Layers

    • 摘要: 在激光熔覆过程中,填充金属粉末的选用根据材料强度主要有低强匹配、等强匹配、高强匹配3种。30CrMnSiA钢是一种中碳低合金高强钢,激光熔覆修复过程中极易出现裂纹。为了明确30CrMnSiA产品粉末选用,研究采用基材为30CrMnSiA、激光熔覆粉末分别为高温合金粉末GH4169、结构钢粉末30CrMnSiA、超高强钢粉末30CrMnSiNi2A、奥氏体不锈钢粉末1Cr18Ni9Ti得到的熔覆层的组织与性能。结果表明:激光熔覆过程中的氧化程度由大到小排序为1Cr18Ni9Ti>30CrMnSiNi2A>GH4169>30CrMnSiA。靠近熔覆层的热影响区硬度值较高,而靠近基材的热影响区硬度值较低。激光熔覆各区域平均硬度值为30CrMnSiNi2A熔覆层>30CrMnSiA熔覆层>GH4169熔覆层>1Cr18Ni9Ti熔覆层>30CrMnSiA退火态基材。

       

      Abstract: During the laser cladding process, the selection of filler metal powder based on strength matching is mainly divided to three types of material strength: low strength matching, equal strength matching and high strength matching. 30CrMnSiA steel is a medium carbon low alloy high-strength steel that is prone to cracking during laser cladding repair. In order to clarify the powder selection of 30CrMnSiA products, the microstructure and properties of the cladding layer were studied, which were obtained by using 30CrMnSiA as the base material, using the high-temperature alloy powder GH4169, the structural steel powder 30CrMnSiA, the ultra-high strength steel powder 30CrMnSiNi2A and the austenitic stainless steel powder 1Cr18Ni9Ti as laser cladding powder. The research results indicate that the degree of oxidation during laser cladding is ranked in descending order: 1Cr18Ni9Ti>30CrMnSiNi2A>GH4169>30CrMnSiA. The hardness of the heat affected zone near the cladding layer is higher, while the hardness value of the heat affected zone near the substrate is lower. The average hardness of each area in laser cladding is 30CrMnSiNi2A cladding layer>30CrMnSiA cladding layer>substrate heat affected zone>GH4169 cladding layer>1Cr18Ni9Ti cladding layer>30CrMnSiA annealed substrate.

       

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