基于正交设计的磷酸盐粘结剂自硬砂辅料改性试验研究

    Experimental Study on Modification of Phosphate Binder No-bake Sand Excipients Based on Orthogonal Design

    • 摘要: 采用正交试验探究超细电熔镁砂粉、柠檬酸水溶液及十八水合硫酸铝水溶液对磷酸盐自硬砂性能的影响,并借助SEM和FTIR对影响机理进行了初步分析。结果表明,混砂时加入12%超细电熔镁砂粉、4%柠檬酸水溶液和10%的十八水合硫酸铝水溶液时自硬砂性能较优;试样脱模时间在38 min左右,硬化24 h的干强度达到0.96 MPa;继续保存72 h(该时段内试验室湿度在40%RH~60%RH),抗拉强度仍有上升,在存放24 h时强度最高,达到1.16 MPa,随后维持在1 MPa左右。减少超细电熔镁砂粉加入量、加入适量的十八水合硫酸铝,可以减少并细化粘结膜和粘结桥处的裂纹,粘结体系中1100 cm-1处存在叠加的吸收峰HPO42-和SO42-,提高了试样的粘结强度和存放性能。

       

      Abstract: The effects of ultrafine fused magnesia powder, citric acid aqueous solution and aluminum sulfate octadecahydrate solution on the properties of phosphate no-bake sand were investigated by orthogonal test. The influence mechanism was preliminarily analyzed by SEM and FTIR. The results show that the properties of no-bake sand are better when 12% ultra-fine fused magnesia powder, 4% citric acid aqueous solution and 10% aluminum sulfate octadecahydrate aqueous solution are added to the mixed sand. The demoulding time of the sample is about 38 min, and the dry strength of the hardened 24 h is 0.96 MPa. After 72 h of storage(in this period, the laboratory humidity was between 40%RH and 60%RH),the tensile strength still increases. The highest strength is 1.16 MPa when stored for 24 h, and then maintained at about 1 MPa.Reducing the amount of fused magnesia powder and adding an appropriate amount of aluminum sulfate octadecahydrate can reduce and refine the cracks at the bonding film and the bonding bridge. There are superimposed absorption peaks HPO42-and SO42-at 1100 cm-1in the bonding system, which can improve the bonding strength and storage performance of the sample.

       

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