7075铝合金MIG/FSW复合焊接头性能研究

    Performance Study of 7075 Aluminum Alloy MIG/FSW Composite Welding Joint

    • 摘要: 采用MIG/FSW复合焊,使用ER5356焊丝进行3 mm厚7075铝合金对接焊,再对接头进行T6热处理(480℃/1 h+水淬+120℃/24 h)。通过光学显微镜(OM)、扫描电镜(SEM)与能谱仪(EDS),结合室温拉伸、显微硬度,分析接头组织与力学性能。结果表明:MIG/FSW复合焊后,焊缝组织为细小的等轴晶,粗大、连续分布的晶界析出相由于搅动作用转变为细小、弥散分布,显微硬度升高,但由于搅拌摩擦焊后在MIG焊原母材位置产生新的搅拌摩擦焊热影响区,导致接头整体强度较MIG焊并没有明显提升。热处理后,热影响区大部分析出相溶入基体,达到固溶强化+时效强化效果,区域软化问题得到改善,接头抗拉强度可达345 MPa,断后伸长率为11.5%。

       

      Abstract: ER5356 welding wire was utilized for MIG/FSW composite welding to butt weld 3 mm-thick 7075 aluminum alloy plates, followed by T6 heat treatment(480 ℃/1 h +water quenching +120 ℃/24 h) for the welding joint. The microstructure and mechanical properties of the welding joint were analyzed using optical microscopy(OM), scanning electron microscope(SEM), energy dispersive spectrometer(EDS), room temperature tensile tests, and microhardness tests. The results show that after MIG/FSW composite welding, the weld microstructure exhibits small equiaxed crystals. The large,continuously distributed grain boundary precipitates transform into small, dispersed distributions due to stirring, resulting in increased microhardness. However, after FSW, a new heat-affected zone is generated in the region, which corresponds to the base material during MIG welding. Consequently, the overall strength of the composite welding joint does not exhibit significant improvement compared to the MIG-welded joint. After heat treatment, the majority of precipitates in the heat-affected zone dissolve into the matrix, achieving solid solution strengthening and aging strengthening. The problem of regional softening is improved, the tensile strength of the welding joint can reach 345 MPa and elongation after fracture is11.5%.

       

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