Cu含量对电磁搅拌铸造Al-Zn-Mg-Cu合金组织和性能的影响

    Effect of Cu Content on Microstructure and Properties of Al-Zn-Mg-Cu Alloy Casting by Electromagnetic Stirring

    • 摘要: 在Al-Zn-Mg系合金中加入Cu元素,可提高合金的抗腐蚀性能。同时Cu元素还可以降低晶界等应力集中。采用电磁搅拌铸造工艺制备了不同Cu含量的Al-Zn-Mg-Cu合金试样,借助X射线衍射、扫描电镜、硬度计及晶间腐蚀(IGC)等检测手段,研究了Cu含量对电磁搅拌铸造Al-Zn-Mg-Cu合金组织和性能的影响。结果标明:随着Cu含量的增加,Al2Cu和Al2CuMg相的含量增加,微观组织内出现了非平衡共晶相,使得硬度得到提升。当铜含量从2.0wt%增加到3.0wt%时,合金硬度从122.7 HV0.3提升到127.2 HV0.3,硬度提升了3.6%。而抗腐蚀能力先增加后减小,当Cu含量为2.5wt%时的铝合金抗腐蚀能力最好。分析认为合金中Mg Zn2相较多,Al2Cu和Al2CuMg相含量比较少,而Mg Zn2相的大量存在使得合金有着不错的抗腐蚀能力,合金的抗腐蚀能力有了明显的提升。

       

      Abstract: The addition of Cu element in Al-Zn-Mg alloy can improve the corrosion resistance of the alloy. At the same time, Cu element can also reduce the stress concentration at grain boundaries. The electromagnetic stirring casting technology was used to prepare Al-Zn-Mg-Cu alloy samples with different Cu contents. By using X-ray diffraction, scanning electron microscopy, hardness tester and intergranular corrosion(IGC) detection methods, the effect of Cu content on the microstructure and properties of electromagnetic stirring casting Al-Zn-Mg-Cu alloy was studied. The results show that with the increase of Cu content, the content of Al2 Cu and Al2 CuMg phases increase, and non-equilibrium eutectic phases appear in the microstructure, resulting in an improvement in hardness. When the copper content increases from 2.0 wt% to 3.0 wt%, the hardness of the alloy increases from 122.7 HV0.3 to 127.2 HV0.3, and the hardness increases by 3.6%. And the corrosion resistance first increases and then decreases. When Cu content is 2.5 wt%, the aluminum alloy has the best corrosion resistance.The analysis shows that there is more Mg Zn2 phase in the alloy, while the content of Al2 Cu and Al2 CuMg phases is relatively low. The large presence of Mg Zn2 phase makes the alloy have good corrosion resistance, which significantly improves the corrosion resistance of the alloy.

       

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