T型接头焊接残余应力的预测与控制研究

    Prediction and Control of Welding Residual Stress in T-joint

    • 摘要: 利用ANSYS有限元软件开发了T型焊接接头的三维热-结构耦合有限元模型,基于热-弹-塑性有限元法对T型接头的全焊接过程进行数值模拟,得到了T型接头的残余应力分布,之后将焊接残余应力作为初始应力模拟了焊后热处理过程,探讨了两种不同的蠕变模型在焊后热处理中对残余应力消除的影响。结果表明:T型接头焊后在焊缝及附近热影响区存在较大焊接残余应力且有很强的局部分布特性,考虑蠕变的焊后热处理可以有效控制纵向拉伸残余应力,数值模拟时采用复合时间强化模型蠕变引起的应力释放早于Norton模型,Norton模型相比于复合时间强化模型在保证精度的情况下计算效率更高。

       

      Abstract: The three-dimensional thermal-structural coupling finite element model of T-shaped welded joint was developed by using ANSYS finite element software. The whole welding process of T-shaped joint was numerically simulated based on the thermal-elastic-plastic finite element method, and the residual stress distribution of T-shaped joint was obtained.Then the welding residual stress was used as the initial stress to simulate the post weld heat treatment process, and the influence of two different creep models on residual stress elimination in post weld heat treatment was discussed. The results show that there are large welding residual stresses and strong local distribution characteristics in the weld and nearby heat affected zone of T-joint after welding, and the longitudinal tensile residual stresses can be effectively reduced by considering the post weld heat treatment of creep. The stress release caused by creep of composite time hardening model is earlier than that of the Norton model in numerical simulation, and Norton model is more efficient than the composite time hardening model under the condition of ensuring accuracy.

       

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