TC6钛合金作动部件摩擦副的耐磨性能对比研究

    Comparative Study on Wear Resistance of Friction Pairs of TC6 Titanium Alloy Actuating Parts

    • 摘要: 为对比研究不同表面改性及强化处理对TC6钛合金耐磨性能的影响,开展了钛合金离子氮化、真空渗碳、化学镀镍及微弧氧化强化技术研究,并对不同强化状态下该合金作动部件摩擦副进行了模拟工况条件下的环-块摩擦磨损试验,优选适合的强化方式以提高作动部件使用寿命。结果表明:在同等载荷及时间下,未经处理的钛合金试块与不锈钢试环发生严重黏着摩擦,摩擦系数为0.82,磨损率为4.96×10-4mm3/(N·m);经氮化、渗碳及化学镀镍强化处理的试块与试环发生滑动摩擦,摩擦系数分别为0.32、0.30、0.34,磨损率分别为5.39×10-8、3.83×10-7、3.48×10-8mm3/(N·m);微弧氧化处理的试块与试环经摩擦磨损后,膜层失效,发生黏着摩擦,摩擦系数约为0.56,磨损率为1.43×10-6mm3/(N·m)。TC6钛合金表面硬度低,耐磨性差,离子氮化、真空渗碳、化学镀镍强化层耐磨效果良好,且优于微弧氧化强化层。

       

      Abstract: In order to compare and study the effects of different surface modification and strengthening treatments on the wear resistance of TC6 titanium alloy, the ion nitriding, vacuum carburizing, electroless nickel plating and micro-arc oxidation strengthening technologies of titanium alloy were studied. The ring-block friction and wear tests were conducted for the friction pairs of TC6 titanium alloy actuating part in different strengthening states under simulated working conditions, and a suitable reinforcement method was selected to improve the service life of the actuating part. The results show that under the same load and time, the untreated titanium alloy test block experiences severe adhesive friction with the stainless steel test ring, with a friction coefficient of 0.82 and a wear rate of 4.96×10-4mm3/(N·m). Sliding friction occurs between test block and test ring after nitriding, hydrogen free carburizing and electroless nickel plating strengthening treatment, the friction coefficient is 0.32, 0.30, 0.34, respectively, and the wear rate is 5.39×10-8mm3/(N·m), 3.83×10-7mm3/(N·m), 3.48×10-8mm3/(N·m).After the friction and wear test of test block treated by micro-arc oxidation and the test ring, the film fails and adhesive friction occurs, the friction coefficient is about 0.56, and the wear rate is 1.43×10-6mm3/(N·m). The alloy has low surface hardness and poor wear resistance. The ion nitriding, hydrogen free carburizing and electroless nickel plating strengthening layers have good wear resistance, which are superior to the micro-arc oxidation strengthening layer.

       

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