45钢表面激光熔覆铁基不锈钢粉末工艺研究

    Study of Laser Cladding Iron-based Stainless Steel Powder Process on 45 Steel Surface

    • 摘要: 为解决水泵密封环实际生产过程中产生裂纹、气孔等缺陷问题,提高其使用寿命,通过激光熔覆技术,在45钢基体表面制备Fe基不锈钢合金涂层,以加强密封环表面性能。采用金相显微镜观察试样的金相组织,并通过对比金相显微图,分析其组织结构形成机理。对试验样件合金涂层的性能进行测试分析,探究最佳工艺参数组合。利用着色探伤剂、扫描电镜(SEM)、能谱仪(EDS)、显微硬度仪测试、摩擦磨损试验机和盐雾腐蚀试验装置等多种试验设备,分析试样的成型效果、元素成分、硬度、耐磨性、耐腐蚀性。结果表明:激光功率2000 W、扫描速度10 mm·s-1为最佳熔覆参数,熔覆层与基体的交界处冶金结合效果良好。Fe基不锈钢涂层显微金相组织由平面晶区、胞状晶区、柱状晶区、树枝晶区构成。涂层的硬度分布在60.1~62.7 HRC;涂层的摩擦系数在0.5左右;涂层的耐蚀性能相较于基材更优越。激光熔覆Fe基不锈钢涂层能够明显提高45钢表面性能,延长使用寿命。

       

      Abstract: To resolve the issues of cracks and pores during the actual production process of the pump seal ring, as well as enhance its service life, laser cladding technique was employed to apply Fe-based stainless steel alloy coating on the surface of 45 steel matrix, thereby enhancing the surface performance of the sealing ring. The metallographic structure of the sample was examined using metallographic microscope, and by comparing metallographic micrographs, an analysis was conducted on the formation mechanism of the microstructure. Experimental samples underwent testing and analysis to evaluate their alloy coating properties, while exploring optimal combinations of technological parameters. The forming effect, elemental composition, hardness, wear resistance, and corrosion resistance were analyzed using various experimental equipment including coloring flaw detector, scanning electron microscope(SEM), energy dispersive spectrometer(EDS), microhardness tester, friction and wear testing machine, as well as salt spray corrosion testing equipment. The results show that laser power of 2000 W and scanning speed of 10 mm·s-1are optimal cladding parameters for achieving good metallurgical bonding between the cladding layer and substrate. The microstructure of Fe-based stainless steel coating consists of planar crystal regions, cellular crystal regions, columnar crystal regions, and dendrite regions. The hardness distribution ranges from 60.1 to 62.7 HRC within the coating. The friction coefficient is approximately 0.5. Moreover, the corrosion resistance of the coating surpasses that of the substrate. Laser cladding with Fe-based stainless steel can significantly enhance the surface properties of 45 steel and prolong its service life.

       

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