单双针搅拌头对A356铝合金接头组织及性能的影响

    Effect of Single-pin and Double-pin Stirring Heads on Microstructure and Properties of A356 Aluminum Alloy Joint

    • 摘要: 采用单针锥形、双针圆柱形搅拌头对5 mm厚的A356铝合金板进行搅拌摩擦焊接,对不同焊速下接头的表面成形、金相组织、力学性能及断口形貌进行分析。结果表明,双针圆柱搅拌头接头横截面皆存在不同程度的隧道缺陷,而单针锥形搅拌头接头横截面在焊接速度130mm/min时才出现隧道缺陷。随焊接速度增大,单针锥形搅拌头的焊核区晶粒细化程度更加明显;单针圆锥形的最大抗拉强度达到母材强度的85%,而双针圆柱形的最大抗拉强度仅达到母材78%。单双针搅拌头接头硬度最小值皆出现在热影响区与母材交界处附近;双针圆柱形搅拌头的接头断裂方式为韧性断裂和脆性断裂的混合断裂模式,单针锥形搅拌头的接头为穿晶型脆性断裂。

       

      Abstract: A 5 mm thick A356 aluminum alloy plate was welded by friction stir welding with a taper single-pin and cylindrical double-pin stirring heads. The surface forming, metallographic structure, mechanical properties and fracture morphology of the joints at different welding speeds were analyzed. The results show that the tunnel defects exist in the cross sections of the cylindrical double-pin tool joints to varying degrees, while the tunnel defects only appear at the cross section of the taper single-pin tool joint at the welding speed of 130 mm/min. The grain refinement of the taper single-pin tool mixing head is more obvious with the increase of the welding speed. The maximum tensile strength of the taper single-pin stirring head joint reaches 85% of the base metal strength, while that of cylinder double-pin stirring head joint is only 78% of that of base metal. The minimum hardness of the single-pin and double-pin stirring head joints all appear near the junction between the heat affected zone and the base material. The fracture mode of the joint prepared by using cylindrical double-pin stirring head is a mixed fracture mode of ductile fracture and brittle fracture, while the fracture of the joint prepared by using taper single-pin stirring head is a transgranular brittle fracture.

       

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