铝含量对铸造新型高铝耐热钢组织和力学性能的影响

    Effect of Aluminum Content on Microstructure and Mechanical Properties of Casting New High Alumina Heat-resistant Steel

    • 摘要: 基于Incoloy 800H高温合金,设计制备了3种不同铝含量(2.96wt%、4.16wt%和5.14wt%)的新型耐热钢。采用XRD、OM、SEM、EDS和EPMA等对其组织和性能进行了研究,通过室温拉伸试验探究了铝含量对其室温拉伸性能的影响机制。结果表明:耐热钢铸造组织由奥氏体基体和网状析出物组成。在含铝2.96wt%的铸造试样中,网状析出物为NiAl相和富含钛、铬元素的M7C3型碳化物;在含铝4.16wt%和5.14wt%的铸造样品中,网状析出物为Ni Al相。随着铝含量的增加,枝晶界脆性的NiAl相析出量增加,铸态耐热钢的硬度和抗拉强度逐渐提高,而伸长率下降。含铝5.14wt%的样品的极限抗拉强度最高,达到819.28 MPa,但伸长率降至14.52%。800℃时随Al含量增加,强度和伸长率均先增加后减小。

       

      Abstract: A novel heat-resistant steel with three different aluminum contents(2.96 wt%, 4.16 wt% and 5.14 wt%)was designed and fabricated based on Incoloy 800H high-temperature alloy, the microstructure and mechanical properties of the heat-resistant steels were investigated by XRD, OM, SEM, EDS and EPMA techniques. The influencing mechanism of aluminum content on the tensile behavior at room temperature was explored through room-temperature tensile tests. The results show that the casting microstructure of the heat-resistant steels consists of austenitic matrix and network of precipitates. In the casting sample with an aluminum content of 2.96 wt%, the network of precipitates comprise of Ni Al phase and M7 C3 carbides enriched in titanium and chromium. The network of precipitates in the casting samples with aluminum contents of 4.16 wt% and 5.14 wt% consist of Ni Al phase. As the increase of aluminum content, the quantity of brittle Ni Al phase precipitates at grain boundaries increases, leading to gradual enhancement in the hardness and tensile strength of the heat-resistant steels,accompanying a reduction in elongation. The sample with aluminum content of 5.14 wt% exhibits the highest ultimate tensile strength of 819.28 MPa, albeit with compromising elongation of 14.52%. At 800 ℃, with the increase of Al content, the strength and elongation first increase and then decrease.

       

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