X80钢管线全自动焊接头的组织与性能研究

    Study on Microstructure and Properties of Automatic Welding Joint of X80 Steel Pipeline

    • 摘要: 采用自研ER80S级焊丝进行了X80钢级管道环焊缝的全自动焊接试验,并对环焊缝的质量、宏微观组织与力学性能开展了研究。结果表明,环焊缝外观成形较好,焊缝与母材之间、焊道与焊道之间熔合良好。根焊焊缝组织为针状铁素体(AF)+粒状贝氏体(GB)+侧板条铁素体(FSP),填充焊道组织为AF+GB,盖面焊缝组织为AF+GB+少量的FSP。横向拉伸与全焊缝金属拉伸试验结果表明:自研ER80S实心焊丝与X80管线钢可实现环焊缝的高强匹配。环焊缝冲击功稳定性较好,焊缝中心的冲击功最低值为127.5 J,且冲击断口呈韧性断裂特征。环焊缝不同位置焊缝中心与热影响区的裂纹尖端张开位移均大于0.254 mm,具有良好的断裂韧性。

       

      Abstract: The automatic welding test of girth weld of X80 pipeline was carried out by using self-developed ER80S welding wire. The quality, macro-and micro-structure and mechanical properties of the girth weld were studied. The results show that the girth weld has good appearance and good fusion between the weld and the base material, and between the weld passes. The root weld is composed of acicular ferrite(AF)+ granular bainite(GB)+ side lath ferrite(FSP), the filler bead is composed of AF+GB, and the cover weld is composed of AF +GB +a small amount of FSP. The transverse tensile test and all-weld metal tensile test results show that high strength matching of girth welds can be achieved between the self-developed ER80S welding wire and X80 pipeline. The girth weld has good impact energy stability, the lowest impact energy of weld center is 127.5 J, and the impact fracture is ductile fracture. The crack Tip opening displacement of weld center and heat affected zone at different positions of the girth weld is bigger than 0.254 mm, and the girth weld has good fracture toughness.

       

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