60Si2Mn弹簧钢等温淬火的工艺及性能优化

    Process and Property Optimization of Isothermal Quenching for 60Si2Mn Spring Steel

    • 摘要: 针对60Si2Mn弹簧钢经过等温淬火后的凿岩工具易脆断或易磨损等问题,采用正交试验对不同因素水平条件下60Si2Mn试样的洛氏硬度和冲击韧性进行了测试。通过极差分析评价了奥氏体化温度、奥氏体化时间、等温温度和等温时间等工艺参数对洛氏硬度和冲击韧性的影响程度,分析了不同热处理工艺参数试样的显微组织形态和冲击断口形貌。结果表明:等温温度是影响60Si2Mn热处理后组织性能的主要因素。采用综合平衡法获得的优化方案,奥氏体化温度为840℃、奥氏体化时间为20 min、等温温度为230℃、等温时间为70 min,试样硬度和冲击功分别达到56.6HRC和4.7 J,试样组织含较多的马氏体,组织细小,断口存在少量的纤维区和剪切唇区,具有良好的综合力学性能。

       

      Abstract: Due to the brittle fracture or wear of drilling tools made of 60Si2Mn spring steel after isothermal quenching,the Rockwell hardness and impact toughness of 60Si2Mn specimens under different factor levels were tested through orthogonal experiments. The influences of process parameters such as austenitizing temperature, austenitizing time, isothermal temperature and isothermal time on Rockwell hardness and impact toughness were evaluated through range analysis. The microstructure and impact fracture morphologies of samples with different heat treatment process parameters were analyzed.The results show that isothermal temperature is the main factor affecting the microstructure and properties of 60Si2Mn after heat treatment. The optimal scheme obtained by the comprehensive equilibrium method is as follows:austenitizing temperature of 840 ℃, austenitizing time of 20 min, isothermal temperature of 230 ℃, isothermal time of 70 min, and the hardness and impact energy of the sample are 56.6 HRC and 4.7 J, respectively. The microstructure of the specimens contains a large amount of martensite, which is fine. There are a small amount of fiber and shear lip areas on the fracture surface, which has good comprehensive mechanical properties.

       

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