P91钢平板T形焊接和热处理的残余应力数值模拟

    Numerical Simulation on Residual Stress of P91 Steel Flat Plates during T-shaped Welding and Heat Treatment

    • 摘要: 采用热弹塑性法模拟P91钢平板T形焊接,研究其残余应力分布特征。随后进行热处理模拟,研究不同类型残余应力的消减效果。计算结果表明:焊接等效残余应力集中分布在焊缝及热影响区,最大值为484 MPa,沿T字中心线呈非对称分布。x方向的残余应力值和影响范围大于y方向,并且集中分布在横向焊缝中段,表现为拉应力,最大值为450 MPa。经过热处理,等效残余应力、x方向和y方向残余应力均明显下降,其中x方向残余应力下降更明显。

       

      Abstract: The thermo-elastic-plastic method was used to simulate the T-shaped welding of P91 steel flat plates to study the residual stress distribution characteristics. Subsequently, heat treatment simulation was carried out to study the reduction effect of different types of residual stresses. The calculation results show that the welding equivalent residual stress is concentrated in the weld and heat-affected zone, with a maximum value of 484 MPa, which is distributed asymmetrically along the centerline of the T shape. The residual stress value and influence range in the x direction are bigger than those in the y direction, and it is concentrated in the middle of the transverse weld, showing tensile stress, with a maximum value of 450 MPa. After heat treatment, the equivalent residual stress and the residual stresses of x and y directions decrease obviously. The decrease of the residual stress of the x direction is more obviously.

       

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