富氧程度对钢包烘烤影响的数值模拟

    Numerical Simulation on Effect of Oxygen Enrichment Degree on Ladle Baking

    • 摘要: 针对钢包烘烤,建立了气体燃烧、流动与传热的多场耦合数学模型,进行了稳态和非稳态数值模拟研究。在低富氧程度(21% O2和40% O2)和高富氧程度(60% O2、80% O2和100% O2)条件下分别使用旋流燃烧器和超音速氧枪辅助燃烧器。分析了不同富氧程度下钢包内部燃烧场、温度场、速度场,以及钢包罐体升温和保温的情况。结果表明:随着富氧程度的提高,火焰温度增加、长度拉长,火焰最高温度位置更接近于罐体中心,增强了烟气对钢包内壁的辐射换热和对流换热,且换热更为均匀;相比于空气助燃,富氧/纯氧燃烧所需的升温时间更少,保温所需负荷更低;烘烤温度为1000℃时,相比于空气助燃,40%、60%、80%和100%氧浓度下的气体成本分别降低48.7%、54.4%、58.2%和64.9%。烘烤温度为1100℃时的气体成本降低幅度更大。因此,钢包烘烤的富氧/纯氧运行的经济性显著。

       

      Abstract: A multi-field coupled mathematical model of gas combustion, flow, and heat transfer was established for ladle baking. The numerical simulation studies were carried out in both steady state and unsteady state. A swirl burner and a supersonic oxygen lance-assisted burner were used for the low oxygen enrichment conditions (21% O2 and 40% O2) and the high oxygen enrichment conditions (60% O2, 80% O2 and 100% O2), respectively. The combustion field, temperature field, and velocity field in the ladle, as well as warming and insulation of the ladle tank, were analyzed for various oxygen enrichment conditions. The results are as follows: with the increase of oxygen concentration, the flame temperature increases and the length elongates, and the position of the highest flame temperature is closer to the center of ladle. This enhances the radiative and convective heat transfer of the flue gas to the inner wall of ladle, and the heat transfer is more uniform. Compared with the air-assisted combustion, oxygen-enriched/pure-oxygen combustion requires less heating time and lower load for constant temperature. At a baking temperature of 1000 ℃, the gas costs are reduced by 48.7%, 54.4%, 58.2%, and 64.9% under the oxygen concentrations of 40%, 60%, 80%, and 100%, respectively, compared to air-assisted combustion. The gas cost reduction is even more significant at a baking temperature of 1100 ℃. Therefore, the economic benefits of oxygen-enriched/oxy-fuel operation for ladle baking are significant.

       

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