窄间隙P-GMAW电弧行为研究与温度场数值模拟

    Study on Arc Behavior and Numerical Simulation of Temperature Field in Narrow Gap P-GMAW

    • 摘要: 为研究窄间隙P-GMAW(pulsed gas metal arc welding,脉冲熔化极气体保护焊)过程中电弧行为对侧壁热输入的影响,分析了焊枪在距离侧壁不同位置的电弧行为变化规律。在双椭球模型基础上,采用坐标变换的方式建立了考虑电弧运动和偏转的热源模型,获得了焊接温度场的变化规律。发现增大焊枪与侧壁的距离,电弧的燃烧位置由侧壁向坡口底部逐渐过渡。电弧在侧壁上按脉冲频率变化:电流基值阶段电弧作用在侧壁位置,峰值阶段电弧作用在坡口底部。温度场结果表明,焊枪距离侧壁1.5 mm左右时,焊缝成形良好,改进的热源模型能准确的描述焊枪在距侧壁不同位置时电弧对侧壁的热输入。采用考虑电弧行为的热源模型能够获得更加准确的温度场分布。

       

      Abstract: In order to study the influence of arc behavior on side wall heat input in narrow gap P-GMAW(pulsed gas metal arc welding) process, the arc behavior variation of welding torch at different distance from side wall was analyzed.Based on the double ellipsoid model, a heat source model considering arc motion and deflection was established by means of coordinate transformation, and the variation law of welding temperature field was obtained. It is found that when the distance between the welding torch and the side wall increases, the combustion position of the arc gradually transitions from the side wall to the bottom of the groove. The arc changes on the side wall according to the pulse frequency: the arc acts on the side wall position in the current base value stage, and the arc acts on the bottom of the groove in the peak stage. The temperature field results show that when the torch is about 1.5 mm away from the side wall, the weld seam is well formed. The improved heat source model can accurately describe the heat input of arc to the side wall when the torch is at different positions away from the side wall. The heat source model considering arc behavior can obtain more accurate temperature field distribution.

       

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