余热控温淬火新工艺参数对42CrMo环锻件晶粒和硬度的影响研究

    Study on Effects of Waste Heat Controlled-temperature Quenching Parameters on Grain Size and Hardness of 42CrMo Ring Forgings

    • 摘要: 42CrMo大型环锻件因良好的力学性能而被广泛应用于核电、航空航天等领域。基于形变热处理理论,以42CrMo钢为研究对象,采用介于普通淬火和余热淬火之间的余热控温淬火新工艺,研究了在余热淬火前进行降温和一定时间的保温,对材料钢晶粒尺寸和硬度的影响。结果表明,随着降温后保温温度的升高,42CrMo钢在热处理过程中发生了由贝氏体转变过度为铁素体、珠光体的组织转变。最终淬火状态的马氏体板条束尺寸先升高,后稳定。热处理完成后得到的马氏体板条束尺寸在530℃下保温时降到(1.91±0.017)μm,此时硬度最高为(710±10) HV。随着保温时间的延长,最终淬火状态的马氏体板条束尺寸逐渐细化,并在保温300 s时细化到(1.73±0.016)μm,此时硬度最高,为(736±8) HV。分析表明,余热控温淬火新工艺保留了普通淬火细化晶粒和余热淬火节约能源的优势,并进一步细化晶粒、提高硬度。新工艺可为42CrMo钢大型环锻件的生产制造工艺优化改进提供参考。

       

      Abstract: 42CrMo large ring forgings were widely used in fields such as nuclear power, aerospace, and aviation due to their excellent mechanical properties. Based on the theory of deformation heat treatment, 42 Cr Mo steel was studied. A new process of waste heat controlled temperature quenching between ordinary quenching and waste heat quenching was adopted to study the influence of cooling and certain time of insulation on the size and hardness of steel grains. The results show that with the increasing insulation temperature after cooling, the steel undergoes a transformation from bainite to pearlite and ferrite in the heat treatment process. The size of the lath martensite in the final quenching state first increases and then stabilizes. After heat treatment, the size of the lath martensite decreases to(1.91 ±0.017) μm when insulated at 530 ℃, with the highest hardness reaching(710±10) HV. With prolonged insulation time, the size of the lath martensite in the final quenching state gradually refines and reaches(1.73 ±0.016) μm after 300 s of insulation, with the highest hardness of(736 ±8) HV. The analysis indicates that the new waste heat controlled-temperature quenching process retains the advantages of conventional quenching in grain refinement and energy savings from waste heat quenching, further refining the grain size and increasing hardness. The new process can provide references for optimizing and improving the production and manufacturing process of 42CrMo steel large ring forgings.

       

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