基于摩擦与温度修正的GH4033高温变形本构模型的建立

    Establishment of High Temperature Deformation Constitutive Model of GH4033 Based on Friction and Temperature Correction

    • 摘要: 为准确预测不同应变量下GH4033镍基高温合金的热加工性能,利用Gleeble-3500热模拟试验机对GH4033合金进行应变量为1.2、变形温度为950~1200℃、应变速率为0.01~10 s-1的热压缩变形试验;采用摩擦修正模型来消除热压缩过程中摩擦阻力的影响;利用外推法去除高应变速率(10 s-1)下绝热温升带来的应力减小情况;结合Arrhenius双曲正弦方程,并考虑应变量对GH4033合金流动应力的影响,构建耦合应变量的改进型本构模型;采用相关系数R和绝对平均误差δ量化模型的准确性和可靠性。结果表明:改进型本构模型的材料常数与应变量之间的最佳多项式拟合阶数为9阶,经摩擦与温度修正后的模型和GH4033合金流变应力的相关系数R为0.9958,绝对平均误差δ为7.7218%。这表明基于摩擦与温度修正后的改进型本构模型在给定变形条件下对GH4033合金的流变应力具有良好的预测能力。

       

      Abstract: In order to accurately predict the hot working performance of GH4033 nickel-based high-temperature alloy under different strain variables, GH4033 alloy was subjected to thermal compression deformation tests with a strain variable of 1.2,the deformation temperature of 950-1200 ℃ and the strain rate of 0.01-10 s-1by using Gleeble-3500 thermal simulation testing machine. A classical model was adopted to eliminate the effect of frictional resistance during the thermal compression process, and the stress reduction due to adiabatic temperature rise at high strain rate(10 s-1) was removed by using extrapolation. Combining the Arrhenius hyperbolic sinusoidal equation and considering the effects of strain variables on the flow stress of GH4033 alloy, the improved constitutive model with coupled strain variables was constructed, and the correlation coefficient R, and the absolute mean error δ were used to quantify the accuracy and reliability of the model. The results show that the best polynomial fitting order between the material constants and the strain variables of the improved constitutive model is 9 th order, and the correlation coefficient R of the friction and temperature-corrected model with the rheological stresses of GH4033 alloy is 0.9958, and the absolute average error δ is 7.7218%. It is shown that the improved constitutive model based on the friction and temperature corrected model has good prediction ability for the rheological stress of GH4033 alloy under the given deformation conditions.

       

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