1.2 mm厚304L不锈钢薄板脉冲等离子弧搭接角焊的动态过程研究

    Research on Dynamic Process of Pulse Plasma Arc Lap Joint Welding of 1.2 mm Thick 304L Stainless Steel Thin Plates

    • 摘要: 为了研究不同焊接参数对MARKIII型液化天然气船围护系统中304L不锈钢薄板搭接接头熔池动态变化的影响,建立了脉冲等离子弧搭接角焊温度场与流场的耦合模型,采用了倾斜的双椭球移动热源,并综合考虑了电磁力、电弧压力、浮力、表面张力对熔池的作用,分析了峰值电流和焊接速度对搭接接头熔池特征形貌的影响。结果表明:在倾斜热源作用下搭接接头熔池温度呈非对称分布,熔池流场产生非对称涡流。当占空比和基值电流不变时,峰值电流和热输入成正比,熔池的熔宽、底板熔宽和底板熔深随峰值电流增大而增大;焊接速度和热输入成反比,熔池的熔宽、底板熔宽和底板熔深随焊接速度增大而减小。模拟结果与试验结果较吻合,该模拟过程准确合理,为得到良好质量的焊缝成形提供了依据。

       

      Abstract: In order to study the effect of different welding parameters on dynamic changes of weld pool of lap joint of 304L stainless steel sheet in MARKIII type LNG ship enclosure system, the coupling model of temperature field and flow field of pulsed plasma arc lap angle weld was established, the inclined double ellipsoid moving heat source was adopted, and the effect of electromagnetic force, arc pressure, buoyancy and surface tension on the weld pool was considered, and the effects of peak current and welding speed on the weld pool characteristics of the lap joint were analyzed. The results show that the temperature distribution of the lap joint weld pool under the action of the inclined heat source is asymmetric, and the flow field of the weld pool generates asymmetric vortices. When the duty cycle and the base current are unchanged, the peak current is proportional to the heat input, and the width of the weld pool, the width and depth of the weld pool on the bottom plate increase with the increase of the peak current. The welding speed is inversely proportional to the heat input, and the weld width, bottom plate weld width and bottom plate weld depth decrease with the increase of welding speed. The simulation results are in good agreement with the test results, the simulation process is accurate and reasonable, which provides a basis for obtaining good quality weld forming.

       

    /

    返回文章
    返回